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Control Room Operator - HROC
Heidelberg Materials- Suez Cement S.A.E. · Cairo, Egypt
About The Role
Reporting to : Control Room Supervisor – HROC
Job Purpose
In this role, you will be responsible for operating cement plant within a designated region. You will collaborate effectively across departments & plant teams to achieve shared goals. You will collaborate closely with plant teams & train, coach them to run the plant equipment achieving the best KPI’s, troubleshoot & communicate issues, and report the tasks to be done on site. The role will be on a 24/7 shift work. Occasional travel to the plant sites operated & supported will be required.
Roles and Responsibilities
Plant Operation Monitoring and Control
- Monitor, Operate & control the entire cement production process from the central control room, including raw material handling, raw meal grinding, clinker production, and cement grinding.
- Adjust setpoints and process parameters to maintain stable and efficient plant operation.
- Use Human Machine Interface (HMI) systems and Programmable Logic Controllers (PLCs) to operate and supervise plant equipment.
- Operate the Expert systems to the maximum benefit of the operations
- Respond promptly to alarms and process deviations to prevent downtime or quality issues
Process Optimization and Quality Control
- Maintain key process parameters within defined limits to ensure consistent product quality.
- Optimize energy consumption, fuel usage, and raw material efficiency.
- Work closely with quality and laboratory teams to adjust operations based on test results and product requirements.
- Identify opportunities for continuous process improvement and operational efficiency.
Record Keeping and Reporting
- Record and maintain accurate operational logs, including process data, changes, and incidents.
- Monitor process trends, alarms, and system performance, and report findings to supervisors.
- Highlight & Report maintenance needs and coordinate with field teams to ensure plant reliability.
- Ensure compliance with operational procedures, safety standards, and reporting requirements.
Continuous Learning and Adaptation
- Participate in ongoing training programs to stay updated on new technologies and process improvements.
- Adapt to changing plant conditions and optimize control strategies accordingly
Job Qualifications, Requirements & Experience
Education
- Engineering degree preferably chemical engineering
- Minimum 8 years previous experience in cement plant operations.
- Knowledge of control system principles, distributed control systems (DCS), programmable logic controllers (PLC), human-machine interfaces (HMI), and process automation.
- Basic understanding of maintenance requirements and equipment behavior.
- Ability to monitor multiple process areas simultaneously and prioritize actions
- Willingness to work in shift operations (24/7 plant environment)
- Experience with Expert systems & sound understanding of the whole cement process and quality aspects.
- High level of attention to detail and safety awareness.
- Training and coaching abilities.
- Strong communication and teamwork skills, especially with field operators and quality teams.
- Ability to communicate fluently and effectively with international stakeholders in English.
- A proactive team player who thrives in a cooperative, high-energy environment.
Work Week: European
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